Hyundai HD100 Dozer service manual
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About the Hyundai Construction Equipment Dozers
Hyundai factory service manuals for crawler dozers: the HD100 and HD130.
Hyundai HD100 Dozer - Factory Service Manual
This is Hyundai's factory service manual for the HD100 dozer, as a PDF. It runs to 416 pages in 4 sections: the same workshop manual Hyundai dealers use.
It covers the Hyundai HD100 crawler dozer.
The HD100 at a glance
These figures are taken from the specifications section of this manual.
| Engine power | 91 kW (gross) at 2200 rpm |
| Operating weight | 10.9 t |
About the Hyundai HD100 crawler dozer
Crawler dozers and crawler loaders wear their undercarriage, final drives, steering clutches or hydrostatic drive, and blade hydraulics. The factory manual gives the wear limits, adjustments and rebuild procedures.
What is inside, section by section
Its chapters cover the engine, the transmission and drivetrain, the hydraulic system, the electrical system, schematics, the undercarriage, the work equipment, specifications and troubleshooting and fault codes.
- Safety, specification and systems operation (214 pages) - dozer maintenance safety, general specifications, engine specifications, hydraulic systems and structure specifications, general maintenance instructions, standard torques, engine, components operation, description and inspection, systems operation and description.
- Removal and installation (150 pages) - engine, hydraulic systems and structure, electric and electronic.
- Troubleshooting guide (26 pages) - wiring harness layout, error code.
- Schematics (24 pages) - HD100 hydraulic schematic, HD100 electric schematic, main harness, cabin harness.
What you can do with it
- Find the cause of a fault before replacing parts
- Remove, overhaul and refit major components
- Set pressures, clearances and adjustments to the factory values
- Use the right torque values and tightening sequences
- Read the wiring and hydraulic diagrams when tracing a problem
Who uses it
Owners and mechanics who troubleshoot and repair the HD100 power train, undercarriage and blade hydraulics.
Make sure it is your model
This manual is for the HD100. Check the model plate on your machine before ordering.
Questions about this manual
Which machines does this manual cover?
The Hyundai HD100. If your machine has a different model number, look for the manual for that model.
Is it the original manufacturer manual?
Yes. It is Hyundai's own service manual, not a third-party reprint or a summary.
How many pages does it have?
416 pages, in 4 parts listed above.
How do I receive it?
It is a PDF. After payment it is available to download from your account, and you can read it on a computer, tablet or phone or print the pages you need. No printed book is shipped.
