CLAAS DEUTZ TD-TCD 2012 2V Repair Manual (Mechanical Injection)

CLAAS DEUTZ TD-TCD 2012 2V Repair Manual (Mechanical Injection)

This is the CLAAS DEUTZ TD-TCD 2012 2V repair manual, as a PDF. It runs to 344 pages in 67 chapters.

It covers the CLAAS DEUTZ TD-TCD 2012 2V. It is CLAAS's own documentation from the CLAAS service documentation, the same information the dealer workshops work with.

What is inside

The largest sections are Removing and installing the fuel injector pump (14 pages), 8 Special tools (14 pages), Checking the con rod (10 pages). The chapters are:

• Workshop Manual (2 pages)
• Checking the compression pressure (4 pages)
• Mounting engine on assembly block and demounting (4 pages)
• Setting valve clearance (4 pages)
• Removing and installing the rocker arm and rocker arm bracket (4 pages)
• Disassembling, assembling and checking the rocker arm and rocker arm bracket (4 pages)
• Removing and installing cylinder head (8 pages)
• Checking piston overhang (4 pages)
• Removing and installing the valves (6 pages)
• Checking the valves (2 pages)
• Checking the valve guide (2 pages)
• Checking the valve lag (2 pages)
• Checking the axial clearance of the crankshaft (6 pages)
• Checking the crankshaft (4 pages)
• Renewing the crankshaft sealing ring (flywheel side) (4 pages)
• Renewing the crankshaft sealing ring (opposite side to flywheel) (6 pages)
• Checking the con rod (10 pages)
• Removing and installing the crankshaft (8 pages)
• Removing and installing, checking the mass compensation shafts (8 pages)
• Removing and installing the piston and con rod (8 pages)
• Checking the piston (4 pages)
• Checking the piston rings and piston ring grooves (4 pages)
• Removing and installing the piston cooling nozzles (2 pages)
• Removing and installing the crankcase bleeding (2 pages)
• Checking the cylinder (2 pages)
• Removing and installing the front cover (opposite side to flywheel) (6 pages)
• Removing and installing the connection housing (4 pages)
• Removing and installing, testing camshaft bearing (6 pages)
• Removing and installing the gearcase cover (6 pages)
• Removing and installing the camshaft (4 pages)
• Checking the camshaft (2 pages)
• Installing and removing turning gear (2 pages)
• Removing and installing, checking and setting the control linkage (6 pages)
• Removing and installing the speed governor (4 pages)
• Removing and installing the exhaust line (4 pages)
• Removing and install the heating flange (2 pages)
• Removing and installing the turbocharger (6 pages)
• Removing and install the charge air line (4 pages)
• Removing and installing the fuel injector pump (14 pages)
• Determining the thickness of the shim (Engine without injection adjuster) (2 pages)
• Determining the thickness of the shim (Engine with injection adjuster) (2 pages)
• Determining the installation dimension of the injector pump (Engine without injection adjuster) (6 pages)
• Determining the installation dimension of the injection pump (Engine with injection adjuster) (6 pages)
• Removing and installing the fuel injectors (4 pages)
• Checking fuel injectors (6 pages)
• Removing and installing the fuel filter console (4 pages)
• Removing and installing the fuel supply pump (4 pages)
• Removing and installing the oil suction pipe (2 pages)
• Removing and installing the lubricating oil pan (die-cast lubricating oil pan) (4 pages)
• Removing and installing the lubricating oil pan (metal sheet lubricating oil pan) (6 pages)
• Removing and installing the oil cooler (4 pages)
• Removing and installing the oil cooler housing (6 pages)
• Removing and installing the oil pressure switch (2 pages)
• Removing and installing the coolant pump (4 pages)
• Checking the thermostat (in the removed state) (2 pages)
• Removing and installing the thermostat (2 pages)
• Removing and installing temperature transmitter (2 pages)
• Dismantling and assembling the air bearing (8 pages)
• Removing and installing the air bearing (4 pages)
• Removing and installing the engine shutdown (2 pages)
• Removing and installing the V-belt pulley (4 pages)
• Removing and installing the flywheel (2 pages)
• Renewing toothed starter ring on the flywheel (2 pages)
• Removing and installing the generator (V-belt drive) (4 pages)
• Removing and installing the starter (2 pages)
• 7 Standard tools (10 pages)
• 8 Special tools (14 pages)

What you can do with it

• Find the cause of a fault before replacing parts
• Remove, overhaul and refit components
• Set clearances and adjustments to the factory values
• Use the right torque values and tightening sequences
• Follow the exploded views and photos when taking assemblies apart

Questions and answers

Which machines does this manual cover?
The CLAAS DEUTZ TD-TCD 2012 2V (Mechanical Injection), as named in the title.

Is it the original manufacturer manual?
Yes. It is CLAAS's own documentation, not a third-party reprint or a summary.

How many pages does it have?
344 pages, in 67 chapters listed above.

How do I receive it?
It is a PDF, available as an instant download right after payment. You can read it on a computer, tablet or phone or print the pages you need. No printed book is shipped.